How do you check fuel pressure on a Returnless system?
Table of Contents
Fuel pressure checks on returnless systems can be done in the usual way by attaching a gauge to the service valve fitting on the fuel supply rail, or you can hook up a scan tool and read the pressure value via the pressure sensor.
How do you diagnose a fuel delivery problem?
If you notice these six signs, consider taking your car to your local dealership to have the fuel pump replaced.

- Whining Noise From the Fuel Tank.
- The Engine Sputters or Surges.
- Trouble Starting the Car.
- Loss of Power Under Load.
- Reduced Gas Mileage.
- Stalling at High Temperatures.
Does a Returnless fuel system have a pressure regulator?
But in a returnless system, there is no pressure regulator on the fuel supply rail and no return line back to the tank. The regulator is mounted in the fuel tank and is usually part of the fuel pump module.
What does Returnless fuel system mean?
A returnless-type fuel system is one that is designed to use the powertrain control module (PCM) to regulate fuel delivery. A fuel pressure sensor mounted to the supply rail of the fuel injectors allows the powertrain control module to keep an eye on the fuel pressure.

How a Returnless fuel system works?
A returnless fuel system uses an in-tank pump and regulator. A single fuel line exits the tank and travels to the engine. Pressure is controlled by a computer, which monitors a series of engine sensors to determine how much fuel to deliver.
How does a Returnless fuel pump work?
On returnless systems, fuel is picked up via the fuel screen sock at the bottom of the tank, then routed to the fuel pump. The pump supplies the needed fuel pressure and volume to the engine and the excess is directed back into the tank after passing through a pressure regulator.
What is Returnless fuel?
Can you test fuel pressure on the return line?
On return fuel systems, at idle the pressure gauge will indicate the fuel pressure in the system. In fact, on a return system, the test values for pressure and volume at idle represent the peak output of the fuel delivery system.
What is a vapor locked engine?
vapour lock, partial or complete interruption of the fuel flow in an internal-combustion engine, caused by the formation of vapour or bubbles of gas in the fuel-feeding system.
What are the common problems that occur in the fuel system?
3 Common Problems of the Fuel System
- Failing Fuel Pump. The fuel pump is a non-serviceable part, meaning if it fails it will need to be replaced.
- Dirty Fuel Filter.
- Faulty Fuel Injectors.
What are some common fuel system problems?
Four Common Fuel System Problems and Their Causes
- Bad or Clogged Fuel Injectors.
- Clogged Fuel Filter.
- Clogged or Leaking Fuel Lines.
- Malfunctioning Fuel Pump.
- Bonus: The Wrong Gasoline.